Our mission is to provide consistent and repeatable cryogenic processes that our customers can rely on everytime.
Kryo World provides Deep Cryogenic Treatment Services to customers who want to enhance the overall performance of their metal components. Cryogenic Treatment, which is also known as Cryogenic Processing, modifies the micro-structure of metals by subjecting them to ultra-cold temperatures (down to –200ºC). Cryogenic Treatment as a whole, causes the following transformations in heat-treated steels, cast irons and other metals:
Our mission is to provide consistent and repeatable cryogenic processes that our customers can rely on every time. We are able to accomplish this by differentiating ourselves in these key areas:
Our focus on quality starts at the moment your material arrives at our works and ends with a final shipment inspection as performed by one of our trained technicians. You can be certain that your parts are being treated with the highest quality standards from start to finish.
We run a cryogenic process every week! Starting every Wednesday / Saturday morning at 5 am with return shipment of your components on the following 4th working Day.
Our focus on quality starts at the moment your material arrives at our works and ends with a final shipment inspection as performed by one of our trained technicians. You can be certain that your parts are being treated with the highest quality standards from start to finish.
We run a cryogenic process every week! Starting every Wednesday / Saturday morning at 5 am with return shipment of your components on the following 4th working Day.
We validate all of our Cryogenic Treatment cycles to determine that all process parameters have been met. A Process Certificate will accompany all standard cryogenic treatment orders that we process on a weekly basis. This is just another way to make sure our customers know they are getting the best possible service
With multiple cryogenic processors in the house, we offer the flexibility to cryogenically treat parts of almost any size or weight that a customer may have. Since we have many cryogenic chambers, this gives us the ability to match most customer sizes and volume requirements.
With multiple cryogenic processors in the house, we offer the flexibility to cryogenically treat parts of almost any size or weight that a customer may have. Since we have many cryogenic chambers, this gives us the ability to match most customer sizes and volume requirements.
Through the employment of ultra-low temperatures, Kryo World helps its customers improve many different types of products by improving the molecular structure of an object, resulting in products which last significantly longer and perform far better than they did earlier. Our proprietary process uses Deep Cryogenic Treatment, for which we have developed an advanced, plc system for reliably treating materials used in multiple industries throughout the world. Kryo World specializes in the science of cryogenics and we manufacture various liquid nitrogen (LN2) based cooling and freezing systems to perform what is termed as deep cryogenic processing.
We treat metal components and parts at minus 193 degrees Celcius to improve their properties. PLC technology allows us to regulate temperatures to 1/10th of a degree, accurately adjusting temperatures optimal for proper deep cryogenic treatment (or “Cryo-Treatment”) in accordance with the mass of the object we are treating. By reducing the temperature of an object to around -193ºC, we aim to restructure and rearrange its molecular structure. By rearranging the molecular structure of an object, and realigning the molecules so that they become more uniform and evenly distributed, we are able to change various properties associated with the material such as its wear resistance, toughness etc
Deep Cryogenic Treatment allows for a significant increase in abrasive wear resistance and durability for many metal-based objects. There are also a few other materials which benefit from the process and we’re always experimenting with companies around the globe to see if we can help improve all sorts of products. The increases we’ve seen in tensile strength, toughness and stability may couple with the release of internal residual stresses for different components, and some metals respond better than others. The typical end results observed by our clients include increased product life, increased durability, reduced breakage, easier cleaning abilities, reduced rusting properties and some very specific enhancements that are a few advantages of our treatment. Many changes are dependent upon the type of steel or metal used in a product, in addition to how a product was formed or created.
Our one-time, irreversible treatment lasts for the life of an object and improves the entire structure, not just the surface, giving you an unmatched improvement over any other heat-treating or cold-treatment methods. We offer treatment options for a wide variety of different products in several industries.
Who could use cryogenic deflashing services?
Kryo World provides cryogenic deflashing services to molders and OEM manufacturers that make injection molded, extrusion molded and compression molded parts.
What materials can we deflash?
We can deflash anything and everything made out of rubber as long as they fit in the following parameters:
1. 6 inches in diameter.
2. Flash Thickness up to 0.1mm ( 100 microns).
Some of the most popular materials include:
a. Nitrile
b. EPDM
c. Silicone
d. Viton
e. Natural Rubber
We provide multiple methods to remove flash from molded parts. The location and intensity of the residual mold flash will determine which process is the most suitable.
Our Cryogenic Deflashing process utilizes liquid nitrogen to freeze the parts while they are tumbled and blasted with plastic media. This cryogenic deflashing process is able to remove mold flash from difficult to reach areas including cross-holes, blind holes, and other difficult geometries.
The Cryogenic Tumble Deflashing process is suitable for removing external mold flash through cryogenic freezing and tumbling. This process removes mold flash from parts by having them tumble against one another in a cryogenic environment.